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Trimmed Aluminum chair arms ready for machining KYLT daily work Mar 27 2026

March 27, 2026

After the die casting process, the aluminum alloy chair arms' rough cast parts need to be cut runners, use files or sanding paper to trim the rough casting parts to clean flash and burr. Then the trimmed chair arms can be sent to machining (drilling, tapping, etc.). The machining process requires fixtures or jigs to hold these chair arms, but burr and flash can affect machining precision. And in the machining process, the chair arms will have scratch marks. After machining, we will polish the chair arms again to achieve a smooth, bright surface.

 

For a free quote of aluminum alloy chair spare parts and molds, please contact: cnkylt@aliyun.com

 

Aluminum Die-Cast Chair Spare Parts Manufacturing Process

Mold Design & Development‌

Material: H13 / SKD61 hot-work tool steel

Includes cooling channels, ejector system, and parting line design

 

Raw Material Preparation‌

 Alloy types: ADC12, A380 aluminum ingots (recycled or virgin)

Quality check for impurities and composition

 

Melting & Holding‌

Melting temperature: ~660°C

Degassing and filtration to reduce porosity

 

Die Casting (Cold Chamber Process)‌

Machine tonnage: 180–1260 tons

High-pressure injection into the mold cavity

Cycle time: seconds to minutes, depending on part size

 

Ejection & Part Removal‌

Automatic ejection via ejector pins

Robotic or manual handling for the next stage

 

Post-Processing Operations‌

Trimming‌: Removal of gates and flash

CNC Machining‌: Drilling, tapping, milling for precise fit (tolerance ±0.01mm)

Surface Finishing‌: Polishing, shot blasting, powder coating, electroplating, or e-coating

 

Quality Inspection‌

Dimensional check: CMM (Coordinate Measuring Machine)

Visual inspection, X-ray for internal defects

Mechanical testing: Tensile strength, hardness

 

Assembly & Packaging‌

Optional assembly (e.g., wheel installation, bearing fitting)

Custom packaging per client requirements

 

For a free quote of aluminum alloy chair spare parts and molds, please contact: cnkylt@aliyun.com