cold froming bushings for lead acid battery

Basic Information
Place of Origin: CHINA
Brand Name: OEM
Model Number: COLD FORGED
Minimum Order Quantity: 50000pcs
Packaging Details: carton and pallet
Delivery Time: 5-15days
Payment Terms: T/T
Supply Ability: 1000000pcs
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Material: Pb+3%Sb Usage: Lead Acid Battery
Manufacturing: Gravity Casting + Cold Forming Surface: Bright
Tolerance: High Precision Advantage: No Airholes

Lead Acid Battery Bushings & Terminals: gravity casting battery bushings & lead parts, cold forming/forged bushings, vacuum die casting terminals & bushings. Service email: cnkylt@aliyun.com

What is battery lead alloy bushing?

The "bushing" of a lead-acid battery typically refers to the terminals of the battery (also named positive/negative terminal post), used to connect the battery's electrodes to external devices. These terminals are usually made of metal for conducting electricity and require good sealing to prevent electrolyte leakage. In lead-acid batteries, the bushing also plays a role in stabilizing the electrode plates and connecting the wires. Therefore, for lead-acid batteries, the design and quality of the bushing are crucial for the battery's performance and lifespan.

cold froming bushings for lead acid battery
 

 

Battery Lead alloy Bushings types:

The lead acid battery's lead bushings are the crucial component for connecting the positive and negative plates. Crafted predominantly from pure lead and 3-5%antimony, it facilitates the flow of current within the battery. As per different manufacturing methods, lead acid battery Negative/Positive poles/bushings can be classified:

  • Gravity casting cold forming lead-acid battery bushings

Cold forming bushings or cold forged bushings manufacturing process uses gravity lead alloy parts casting machine and mold to produce gravity bushings parts. Then use a heavy stamping machine and mold to press rough gravity bushing to precision sized parts. Then use the NC turning and rolling machining method to cut flash and get a finished bright battery bushing.

Gravity-casting battery bushings can be used directly. The gravity-casting battery bushing and cold formed bushings photo shows:

cold froming bushings for lead acid battery
 

 

 

The gravity-casting lead-acid battery bushing manufacturing process:

Our top-quality cold-forming lead bushing offers outstanding conductivity and robust corrosion resistance.

1. Lead parts gravity casting machine with molds to cast lead alloy bushings as per design. (after this process, we can get a gravity-cast bushing. Most battery factories use this bushing directly for plastic injection to produce lead acid battery container covers.)

cold froming bushings for lead acid battery
 

 

This gravity bushing features no-airholes, most battery factories use this bushing with plastic injection to produce battery cover directly.

If you are looking for gravity battery bushings, please email us: cnkylt@aliyun.com

 

2. As improved bushings, we provide cold forming (cold forged) bushings as per customers' demand. The bushings are made by high pressure and lathing machining, the finished parts with high precision, high density, and no air holes. Undercut labyrinth structure (arrowhead rings) can be done.

Now, we provide 3typs cold forged battery bushings:

 

cold froming bushings for lead acid battery
 

 

Basic Information of lead-acid battery cold forged/formed bushings:

 

Manufacturing Method Cold forming Material PB + 3% SB
Product Characteristic Corrosion Resistance Arrowhead Rings Structure Allowed
Package Carton + Pallet HS Code 85079090

 

  • Standard Cold formed bushings:

BATTERY BUSHING 1: Positive+Negative= one pair

cold froming bushings for lead acid battery
 
 

Detail PDF drawing download: cold forming battery bushing 1.pdf

cold froming bushings for lead acid battery
 

 

 

BATTERY BUSHING 2: Positive and Negative are the same

cold froming bushings for lead acid battery
 

 

Detail PDF drawing download: cold forming battery bushing 2.pdf

cold froming bushings for lead acid battery

 

 

These cold-forged lead acid battery bushings feature no air holes, high precision, and a bright surface. They have specially treated arrowhead structure rings to avoid the escape of acid and gases.

If you are looking for gravity battery bushings, please email us: cnkylt@aliyun.com

 

Feel free to request complimentary samples for burning test purposes. Service email: cnkylt@aliyun.com

 

Contact Details
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Phone Number : 008615195010186